The real origin of Panama hat

You will be surprised to know that the downright legendary Panama hat doesn’t actually originate in Panama. So why is it called Panama Hat, then? There are good reasons for that. And that’s what I will be explaining in this article. But you must know that the real origin of the Panama hat is found in Ecuador. Read on if you want to know the amazing story of the Panama hats and how the finest Montecristi Panama Hats is created.

The trendy and elegant hats worn by celebrities, politicians, and any style-conscious human being on earth should actually be called Ecuador hats or toquilla straw hats. But let’s see where the Panama hat originally came from, which part of Ecuador, and what material it is made of.

INTERESTING FACT ABOUT THE PANAMA HAT – The art of weaving the traditional Ecuadorian toquilla hat was added to the UNESCO Intangible Cultural Heritage List on December 5th, 2012

The Origin of Panama Hats: History

If you have read something about the origin of the Panama hat you might know already that it comes from the Coastal region of Manabi in Ecuador, where the Toquilla palm is cultivated.

Back to the story.

What you might not know, though, is that these kinds of hats have been seen in the prehispanic community of the Andes, as they appear in the small figures in cultures such as Manteñas, Jama Coaque, Bahia, Jama-Quevedo wearing an approximate version of the modern hats. If they only knew they had been the precursors of such fashionable work of art!

The history of these straw hats, though, starts with colonial times in Jipijapa village (hence the name) in the Manabi province on the coast of Ecuador. At the arrival of the Spanish conquerors, these kinds of hats were already being used and hand-made by the local communities. Eventually, with the increase of local demand, they formally became a great source of economic, cultural, and social development of the region.

The hats were mainly used by field workers because they were practical, robust, lightweight, and provided great protection from the sun.

In the 1800 the hat produced in Jipijapa and Montecristi started to be exported to the nearby countries of Peru, Colombia and Chile.

However, the big turnaround was when the hat was exported to Panama, a huge hub for many travelers especially those coming from the east coast of the US going to the west, even more, when the California Gold Rush started..

Here below a summary of the main causes of demand growth for Panama Hat:

• The Gold Rush in California – people on their way to the gold fields were buying the hats that were already massively commercialized in Panama, but also those who were returning home. Besides, the hat attracted lots of praise, and when asked where did you get it? The answer was always Panama, of course. Little did they know that the hat was originally coming from Ecuador.
• Manuel Alfaro, a Spanish businessman who emigrated to Ecuador, in 1835 “organized production better than anyone had previously by developing a large network of weavers and other artisans necessary to the making and finishing of the hats, and by creating a smooth-flowing production system. His goal—export.“(Brant Black) He settled in Montecristi, where up to nowadays the finest hats (and naturally, the most expensive) are made.
• Eloy Alfaro, the son of Manuel, not only gave a further impulse to the business, but he also contributed to forging Ecuador’s future independence. In fact, besides following and carry on and expanding his father’s heritage with the Panama Hat trade he was also very much involved in the political and social events of Ecuador on the liberal side. With his distinguished leadership skills, he became the future leader of the Liberal Revolution of 1895 and guided the country into a remarkable social and economic transformation. He eventually became the President of the Republic of Ecuador, twice.
• Another considerable push for the expansion of the Panama Hats was the Panama Canal construction works. Even more so when the picture of President Theodor Roosevelt, visiting the Panama Canal during the inauguration, wearing the legendary hat, reached the international Press. Again, the hats were purchased in Panama, and nowhere was it written that the Panama hat was originally from Ecuador, and probably nobody cared at that point.
• After that, it was a continuous growth, and hats in different styles and shapes became an unmissable piece of outfit among Hollywood stars of all ages, politicians, and any public figure. That was a one-way ticket to becoming a timeless icon, which it is actually now. The demand for a Panama hat is only increasing, but so is the production of fake ones. So be aware!

How the Panama hats are made

The process of making the authentic Panama Hat is long and laborious. It starts with the cultivation of the toquillales, the toquilla palms. The stems are harvested before the fiber, called corollas (the unopened, central leaf spikes), is separated from the green outer skin.

These parts of the plants must be boiled to remove the chlorophyll and then dried before being bleached with sulfur over a wood fire.

The bleaching process is done twice, and then the raw material is left for the night to dry under the moonlight.

The following day it will be dry and ready for the leaves to be split into small threads by hand simply using the nails.

Then, professional weavers who have been passing this art from generation to generation will take this raw material and begin weaving the crown.

It has become a cultural matter, a heritage of Ecuadorian tradition that unites generations and the people of the southern and coastal region.

Weaving is an extremely complex and laborious art that implies a lot of physical efforts and precision. It’s mainly performed by women and children, sometimes men. However, according to Brant Black, the best weaver of all time is a man, Simon Espinal, who is now transmitting his skills to his son.

It’s long and hard work, especially because artisans take an uncomfortable position on top of a wooden tripod while weaving, leaning on a piece of wood while pressing the straws.

But weaving is only part of a more complex process that implies other activities including the washing of the raw hat in a special liquid to take out any kinds of stains, ironing with a hot carbon press, and beating it before giving it the wanted shape (this process of shaping is called blocking). Ultimately, there are the finishing touches, such as adding the internal and external ribbon, putting the hat in a hot mold, and pressing again. And there you have your “Panama hat” well finished.

The finest is the hat, the longer is the preparation. If you see a Panama hat that costs thousands of dollars, do not be surprised because it means that the artist took a whole year to make it. In this case, the delicate process starts from the selection of the straws, which have to be of special quality that only the fine eye of a master weaver can see.

There are regular hats, still of very good quality and made in a few days for an affordable price.

I suggest you watch the video that I have included in the post to see the whole process from start to finish.

Cuenca hats vs Montecristi Panama Hats

The Manabi region, and especially the towns of Montecristi and Jipijapa (pronounced hee-pee-ha-pa), became masters of traditional weaving techniques. With time, they made a name for themselves as producers of the finest and highest-quality woven hats.

These days, the Montecristi Panama Hats are considered the finest, most authentic Panama hats.

Oddly enough, although the Montecristi hat is the most prestigious, it is not the most widely sold.

In 1845, Don Bartolome Serrano brought the hat business to Cuenca. He traveled to the coast, bought material, hired the best artisans, and brought them to Cuenca. In no time, he made Cuenca one of the biggest producers of Toquilla straw hats.

Nowadays, Cuenca maintains the title of the main exporter of the Serrano hat.

Brent, from Brent Black Panama hats, whose site has now become my bible on everything Panama hats, explains that there is a sort of issue with Cuenca producers. On one hand, they are selling Serrano hats as the original one, something which many competitors would not agree with. On the other hand, they are claiming their hats original Montecristi hats, which they are not, most of them at least.

The Montecristi Foundation was founded to protect the authenticity of the Montecristi brand. The non-profit organization is doing an amazing job supporting the Montecristi community of hat wavers with many projects, such as health care for the weavers, instructions and training for the new artisans, and much more. But their biggest project is to give legal protection to “ Montecristi” hats. Let’s hope they will achieve this.

How to recognize an original Panama Straw Hats

As I mentioned before, the quality of the toquilla straw hats (mind. Ecuadorian don’t call them Panama hats) can vary not only by the quality of the straw but also by the weaving process and pattern. For example, if the weave is tighter, it is supposed to be of better quality.

Different weaving techniques can also affect the hat’s lightness, durability, flexibility, and breathability.

Unfortunately, there is no standard grading system among the Panama hats companies. Therefore one seller’s grade 10 can be very different from another seller’s grade 10. So it’s difficult to compare.

The main factors that determine the quality of a hat are:

• The straw: the finer, the better, but it’s also important that it is evenly colored.

• The weave: the tighter the weave and the more even, the better quality

The best way to measure the fineness of a woven hat is to count the rows of weave per inch (or 2.5 centimeters), first horizontally, then vertically. Read more about Panama hat grades here.

The finest Panama hats have over 2,000-4,000 weaves per square inch, which means that the artisan will take between four to eight months to make the hat. If you take into consideration the years of experience and the time involved in the creation, you can now understand why such special types of hats don’t come cheap.

Panama hat styles

A Panama hat’s style is determined by the shape and size of the brim and the crown.

The most common Panama hat styles are:

Fedora Panama hat—It’s the most popular style today, but it started to gain popularity in the 1940s when it was one of the main accessories worn by the male protagonists of Hollywood movies and also by celebrities in real life.

Optimo Panama hat – The Optimo is the classic Panama hat style, called the Natural in Ecuador and more popular in the UK than the US for some reasons.

Plantation Panama hat – You might have seen it on Clark Gable in Gone with the wind. Remember? That one.

All these styles come in many different variations. For better understanding, you may want to read Bret Black’s descriptions. Besides being absolutely detailed and thorough, it’s a hilarious and entertaining read, especially the one about the Hemingway hat!

The costs of original Panama hats

I will just say this. The more expensive the hat, the higher the quality, but only if you buy it in the right place. I am not here to tell you where to buy it because I am no expert in that, but if you are keen on spending a considerable amount on the finest Panama hat, you must do your research and make sure you choose well. Go back to the section on recognizing a finely made Panama hat, or check out this even more detailed description. Or you just take a trip to Ecuador and go to the source directly.

Disclosure: The sources for this article were mainly the BrentBlack site, Wikipedia, and UNESCO Video, but I also have to give credit to Ultrafino and Chimuadventures. Please note that I don’t have any commercial or personal relationship with the companies mentioned above.